DTC-240 - Durva Machinery

Model

DLM-120

DLM-250

Output Max

7,000 uph

15,000 uph

Container Size

Ø 12 – 90

Overview

A unique loading concept makes the GLT the optimum choice for accurate, horizontal tray Collection of vials. Thanks to a combination of infeed star wheels, transport belts and Track Changer, the system aligns vials in front of the loading platform without guides, thereby minimizing faulty runs. In terms of flexibility, various loading patterns and tray configurations make it highly adaptable, which is backed by a reduced number of format parts for fast changeovers. High outputs of up to 15,000 vials per hour lay the basis for productive tray Collection.

Model	DLM-120	DLM-250
Output Max	7,000 uph	15,000 uph
Container Size	Ø 12 – 90	Ø 12 – 90

Feeding Mechanism: Vials are come through Filling Machine to tray collection unit. Here all vials are passed through tray collection assembly like Infeed Worm or Infeed Conveyor, Starwheel and guide mechanism, track changer arm, outfeed conveyor or outfeed worm and collection tray assembly. Automated systems are more common in large-scale production environments.
Orientation and Sorting: Once the trays are inside the loader, the system may employ mechanisms to orient and sort the vials into a consistent position. This ensures that the vials are properly aligned for the subsequent processing steps.
Accuracy and Precision: Tray Collection is designed to handle vials with a high degree of accuracy and precision. This is crucial to ensure that the vials are correctly positioned for subsequent processing steps
Vial Counter: Vial Counter for Set Total vials are feed into tray. After inputted count track changer will be work and vials are go to second track where empty tray already available.

Integration with Downstream Equipment: Tray Collection is typically integrated into a larger production line. They need to synchronize with other equipment to maintain a continuous and efficient workflow. This integration often involves communication between different machines to ensure smooth operation.
Safety Features: Tray Collection is equipped with safety features to prevent accidents and ensure the well-being of operators. These may include sensors, emergency stop buttons, and protective barriers.
Monitoring and Control: The operation of the Tray Collection is typically monitored and controlled through a central control system. This allows for real-time adjustments and troubleshooting if any issues arise during the Collection process.

Safety Cabinet.
Printing System on Vial Neck.
No Label Detection & Rejection System.
SCADA software to process data acquisition in accordance with FDA 21CFR Part 11.
IQ / OQ Validation Package.

Technical Data	DCM-120
Vials Diameter (mm), min.–max	13–90
Vials Height (mm), min.–max	35–150
Maximum output in uph	15,000
Machine Dimension	1500(L) x 1200(W) x 1200(H)
Continuous Rated power (kW)	2.5
Weight (kg)	300

Product Line

Injectable Line

Syrup Line

Honey Filling Line

Pesticides Filling Line

Automatic Rotary Vial Washing Machine

Automatic Vial Labeling Machine

Packing Belt

Tray Collection

Automatic High Speed Ampoule Labeling Machine

Automatic Rotary Ampoule Washing Machine

Automatic Ampoule Filling and Sealing Machine

Automatic Airjet Bottle Cleaning Machine

Automatic Bottle Liquid Filling Machine

Automatic Bottle Capping Machine

Automatic Bottle Visual Inspection Machine

Automatic Bottle Labeling Machine

Automatic Bottle Powder Filling Machine

Automatic Honey Filling Machine

Automatic Liduid Filling Machine

Product Range

Vial

Bottle

Vial

Automatic External Vial Drying Machine

Bottle

Eye Drop/Nasal Drop

Vial

Automatic Vial Filling & Rubber Stoppering Machine

PFS

Bottle

Powder filling Vial

Powder filling Bottle

Vial

Bottle

Vial

Ampoule

Bottle

Vial/Ampoule

Vial

Vial/bottle

Bottle

Bottle

Bottle

Automatic Honey Filling Machine

Automatic Liduid Filling Machine

Automatic Vial Labeling Machine

Automatic Bottle Labeling Machine

Packing Belt

Automatic External Vial Drying Machine

Automatic Rotary Ampoule Washing Machine

Vial

Bottle

Automatic Ampoule Filling and Sealing Machine

Automatic Bottle Liquid Filling Machine

Automatic Bottle Powder Filling Machine

Automatic Honey Filling Machine

Automatic Liduid Filling Machine

Automatic Vial Labeling Machine

Automatic Bottle Labeling Machine

Packing Belt